EDM
Electrical Discharge Machining for intricate components, molds, prototypes and high-tolerance parts, using precision-focused EDM technology.
ISO 9001:2015 CERTIFIED
Precision
Engineering.
Kaushik Precision Tools is a precision manufacturing company established in 2002, specializing in EDM, Wire EDM, Super Drilling and VMC solutions.
2002
Established
ISO
9001:2015 Certified
5
Core Capabilities
BLR
Bommasandra
About KPT
Precision manufacturing, built around quality.
Situated in the Bommasandra Industrial Area, Bangalore, India, Kaushik Precision Tools was established in 2002.
The company specializes in precision engineering solutions including EDM, Wire EDM and Super Drilling, supported by its manufacturing infrastructure and quality-focused approach.
From concept to creation.
KPT's company introduction describes a focus on innovation, quality, customer satisfaction and precision manufacturing, with the objective of supporting customers through tailored engineering solutions.
The company's stated approach combines technology, skilled personnel and a commitment to continuous improvement.
01 — VISION
Precision engineering that sets the standard.
KPT's stated vision is to build a future where precision engineering sets the standard for excellence across industries, driven by innovation, integrity and a pursuit of perfection.
02 — MISSION
Quality, expertise and continuous improvement.
KPT's mission emphasizes exceeding customer expectations through precision engineering solutions, quality, integrity, continuous improvement, technological capability and personalized service.
Manufacturing Capabilities
Precision across
multiple processes.
KPT's manufacturing capabilities include EDM, Wire EDM, Super Drilling and Vertical Machining Center operations.
Wire EDM
Wire Electrical Discharge Machining for intricate dies, complex molds and high-precision components, supported by advanced Wire EDM machines.
Super Drilling
Precision drilling supported by skilled technicians and automation, serving precision-hole and production requirements.
VMC
Vertical Machining Center capability for intricate components, complex geometries and precision machining requirements.
KPT MANUFACTURING INFRASTRUCTURE
Infrastructure
Infrastructure designed around precision.
Kaushik Precision Tools operates from the Bommasandra Industrial Area in Bangalore, with an infrastructure organized around precision manufacturing, process control and dependable quality. The facility supports coordination between engineering, production, inspection and customer requirements so that work can move through a controlled workflow from planning to final verification.
The manufacturing environment is supported by trained personnel, documented operating practices, organized work areas and a quality-management approach aligned with ISO 9001:2015. KPT focuses on dimensional accuracy, repeatability, safe working practices, process discipline and continuous improvement.
This infrastructure section intentionally focuses on the manufacturing environment, people and systems rather than listing individual equipment.
Quality Control
Quality is checked at every stage.
KPT's quality-control approach encompasses checks from raw material inspection through final product evaluation.
The company introduction states that its quality management approach follows ISO 9001 and focuses on consistently meeting customer requirements, customer satisfaction and continuous improvement.
Quality Focus
- Raw material inspection
- In-process checks and monitoring
- Dimensional measurement
- Final product evaluation
- Trained quality personnel
- ISO 9001 quality-management framework
- Continuous improvement
Wire EDM SOP
A controlled process
from setup to inspection.
The KPT Wire Cut Standard Operating Procedure defines activities before, during and after operation to support consistent quality, safety and efficiency.
Pre-Operational Checks
Inspect the work area, machine condition, coolant, wire feed, emergency-stop functions and safety equipment. Secure and align the component.
Machine Setup
Load the specified program, enter cutting parameters, perform a dry test, set wire feed and tension, and verify alignment and calibration.
Operation
Start cutting while monitoring abnormal sounds, vibration, movement, coolant operation, wire breakage, feed issues and alignment.
Post-Operation
Measure the completed component, document inspection results, clean the machine and remove tooling and fixtures.
Documentation
Record completion time, component identification number and inspection results, and report malfunctions, inaccuracies or parameter deviations.
Operational Discipline
What happens
before the cut.
Work Area Inspection
The SOP requires the work area to be clean, unobstructed and supported by available safety equipment.
Machine Check
Operators inspect visible machine condition, coolant, wire feed and emergency-stop and safety functions.
Fixture Setup
Components are secured using appropriate fixtures, with position and alignment confirmed before cutting.
Programming
Cutting programs and job-specific cutting speed, wire tension and power settings are entered before operation.
Calibration
Calibration tools are used to verify dimensions, alignment and machine calibration before cutting.
Continuous Monitoring
Operators monitor wire breakage, feed issues, alignment, vibration, sounds and cutting quality.
Safety
24/7
Safety remains part of the process.
The Wire Cut SOP specifies safety practices for operators before, during and after machine operation.
PPE
Required protective equipment including gloves,
safety goggles, ear protection and steel-toed boots.
Machine Attendance
Operators should not leave the machine unattended
during operation.
Sharp Components
Caution is required around sharp tools, wires,
finished components and debris.
Emergency Stop
In an emergency, the SOP directs the operator to
press the emergency-stop button and alert the
supervisor.
Maintenance & Calibration
Maintain the machine.
Maintain the process.
KPT's Wire Cut SOP specifies recurring maintenance and calibration activities to support machine performance and prevent unexpected breakdowns.
Daily
Clean & Inspect
Clean the machine, inspect wire guides and check coolant levels.
Weekly
Verify & Check
Verify calibration of measurement tools and inspect wire-feed systems.
Monthly
Detailed Inspection
Schedule detailed machine inspections with the maintenance team.
Organization
People behind the precision.
The KPT introduction identifies an organizational structure supporting management, production, quality, supervision, operations and workforce activities.
Proprietor
Manager
Production Supervisor
Quality Engineer & MR
Accountant
Supervisor
Operators
Skilled Workers
Work With KPT
Have a precision requirement?
From EDM and Wire EDM to Super Drilling and VMC, connect with Kaushik Precision Tools to discuss your manufacturing requirement.
Phone: 9008325544
E-Mail: Kaushikprecisiontools.com
Address: #86/3, Ramachandra Reddy Building, Near Nordson, Bommasandra Industrial area, Bangalore-560099
GSTIN: 29AMHPK5977D1ZN